Fuselage

 

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Fuselage

Fuselage stand

Not the best but it served a purpose moving out of the garage to get me some space to work.

Fuselage stand

Not the best but it served a purpose moving out of the garage to get me some space to work.

Fuselage stand

Not the best but it served a purpose moving out of the garage to get me some space to work.

LG01 Mount

Trial fit of mount in to fuselage tunnel.

LG01 Mount

Trial fit.

LG01 Mount

Trial fit.

Port fuselage wing spar opening

View showing spar opening prior to glass layups.

Starboard fuselage wing spar opening

View showing spar opening prior to glass layups.

Starboard side rudder pedals

Temporary installation of starboard side pedals and foot well floor prior to laying in glass.

Port side rudder pedals

Temporary installation of port side pedals and foot well floor prior to laying in glass.

Starboard footwell

Footwell glassed in position.

Port footwell

Footwell glassed in position.

Cockpit Module

View showing module installed with flight controls and rudder pedals.

Tunnel

View showing central tunnel with Throttle box, finger brakes, parking brake and Andair fuel valve with extension drive. Rudder controls are also shown.

Tunnel

Closer view through tunnel showing throttle box, finger brakes, parking brake and Andair fuel selector valve with extension drive.

Rear Bulkhead

View showing front of rear bulkhead.

Rear Bulkhead

View showing rear of rear bulkhead.

Rear Bulkhead

View of rear bulkhead also showing screwed rod to hold fuselage width on outside of moulding at torque tube centres to 255mm

Port Torque tube brass bearing

Bearing temporarily installed

Elevator Drive Flange

Elevator drive flange with bearing fitted. Bearing has been knurled and slotted to give a good key for the redux.

Torque Tube Set up

Torque tube set up in position and bearings padded out with redux and flox mix.

Torqe Tube

View showing bearings padded out with redux and flox mix.

Port Side Torque tube bearing

Bearing completely padded out with redux and flox mixture.

Torque Tube Bearings

View of inboard side of torque tube bearings padded out with a redux and flox mixture.

Inverted Fuselage

Fuselage inverted to work on openings and prepare extra layups.

Nose Gear Area

Image showing fuselage section removed for tri-gear nose gear. Sides cut flush and layups made around side and on top of fuselage.

Fuselage Bottom

General view showing openings and tri-gear leg re-inforcements.

Starboard Wing Spar Access

Image showing re-inforcement layups around wing spar access opening. The manual says to lay up with Ampreg but plenty of people have said Redux is better for this area.

Fuel Drains

Image showing SAF-AIR 2500H 1/4" NPT push and turn drain valves. See modification section for Fuel Drains.

Fuselage Bottom

General view

Fuselage on Lawn

Moved to lawn to carry out mods to fuselage stand and tidy workshop.

Trial fit

Couldn,t resist trying it for size.

Trial fit

Trial fit

Access Opening

View showing cut out for opening to access fuel pump, filter tank selector valve, throttle and brake assemblies.

Access Opening

Based around the profile opening for the momowheel.

Upper Half Stands

A pair of simple stands to allow working on the inside of the upper half.

Tail Openings

Openings tapped through approx 90%. A splash mould was then created on the inside of the fuselage over the openings.

Installation of Fuel Cap

Simple clamp made to secure filler in position whilst redux cures.

Installation of Fuel Cap

Simple clamp made to secure filler in position whilst redux cures, packing piece was a roll of suct tape.

Fuel Cap Installed

Locking Cap installed just requires seal adjustment.

Fin Tip Moulding

Tip moulding trimmed and temporarily fitted.

Fin Tip Moulding

Tip moulding trimmed and temporarily fitted.

Middle Tail Plane Rib

The rib is shown temporarily fitted.

Middle Tail Plane Rib

View looking down on top of the rib. Two pieces of string were attached through small holes in the rib. The rib was then pulled up in to position ensuring that it did not distort the rudder flange. The rib was then set at 90 degrees to the rudder flange and then temporarily fitted.